Vertical Continuous Sterilizing System (Crateless)
The vertical crateless retort system is a continuous sterilization line that overcomes a variety of technological bottlenecks in the sterilization industry. This sterilizing system features high technology, advanced technology, good sterilization effect, simple structure of the sterilized cans orientation system. It is perfect for products requiring continuous processing and mass production.
Working principle
Features
- Uniform heat distribution
- Advanced air exhaust technology is adopted to ensure uniform heat distribution with a temperature uniformity of ±0.5℃, as well as good sterilization effect.
- Short preparation time for sterilization
- After packaging, the packaged products enter the sterilizer within 1 minute. Hot filling product comes with low heat loss, high initial temperature, reduced contact with atmosphere before sterilization, maintaining the original quality of products.
- High control accuracy
- The use of high precision temperature and pressure sensors realizes the temperature and pressure control throughout the process. The temperature fluctuation during the temperature holding stage is controlled within ±0.1℃.
- Traceability
- Sterilization data (time, temperature, pressure) of products from each batch and each period can be traced and checked at any time.
- Energy saving and high efficiency
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- Steam injection from the top, keeping steam consumption at a minimum
- Less steam waste, with no dead corner
- Due to the introduction of preheated water having the same temperature as the product filling temperature (80-90℃), the temperature difference is minimized, resulting in a reduced heating time.
- Dynamic image display
- The operating status of the sterilization system is displayed dynamically on the HMI, allowing operators to clearly read the technical process.
- High-level configuration
- Material and accessories of the key components of the system are all purchased from the world’s reliable brands, including valve, pump, geared motor, visual inspection system, hydraulic control system, electrical control system, etc. This ensures the performance stability and extends the service life of the equipment.
- Safe and reliable
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- Coupled with dual safety valves and dual pressure sensors, this vertical sterilizer has its doors at the top and bottom, efficiently eliminating potential safety risks.
- Warning system: abnormal situation will be shown on the touch screen with sound prompt.
- Recipe is protected by multi levels of password to eliminate the possibility of misoperation.
- Overpressure protection is applied during the whole process to effectively avoid deformation of the containers.
- After the equipment is recovered from power failure, the program can automatically restore to its state before power failure.
Products
DTS has specialized in providing sterilization solutions for food and beverage products for nearly 21 years. We can provide the optimal batch retorts for your business, no matter large or small.
DTS is a professional supplier of sterilization equipment and nonstandard sterilizing lines for food and beverage products. We are specialized in the integration of raw material supply, product R&D, process design, manufacturing, finished product inspection, engineering transportation and after-sales service.
Our sterilization retorts are available in batch, rotary and continuous modes, and can be applied to process products packaged in all kinds of containers, such as rigid containers, semi-rigid containers, flexible containers, Tetra Recart, etc.
