This project delivers a fully automated sterilization solution for Russian pet food manufacturer, expanding from a single production line to nine high-speed lines (160 pouches/min). The result is a smart, high-capacity wet food processing facility that prioritizes both automation and operator safety.

Our client, a reputable Russian pet food producer with a long-standing history, sought to increase production capacity while reducing labor dependency through advanced automation. Their goals included complete production line automation, a centralized control system with user-friendly operation, and enhanced safety for on-site operators.
The core challenge was to develop a highly intelligent and efficient sterilization system specifically designed for high-speed pouch wet food production – one that could be easily controlled, closely monitored, and fully aligned with rigorous safety requirements.

To meet these demands, DTS implemented a centralized monitoring and control system powered by our proprietary control technology. This system provides real-time, integrated control over the entire operation, including conveyors, tray stackers, robots, tray flippers, RGV carts, sterilizers, and safety doors.
Operators can manage and monitor the entire sterilization process remotely via a central control interface. The system includes smart fault alerts and remote diagnostics: in the event of a malfunction, it generates instant alarms with precise issue localization and error codes, significantly reducing downtime and boosting operational efficiency.
An advanced safety module ensures compliance with all safety protocols, protecting both operators and equipment at every step.

To further strengthen operational safety, DTS integrated comprehensive protection features into the system:
• Physical isolation: Safety doors and guardrails create clear separations between operating zones and personnel areas.
• Safe operation platform: Sterilizers are equipped with accessible platforms that allow safe operation without entering the production line.
• Safety interlock system: The centralized system monitors door status and automatically locks them during operation. If a door is opened unexpectedly, the system immediately halts equipment in the affected zone to prevent accidents.